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Used Pallet Flow Rails

pallet flow rails
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Pallet flow rails, also known as flow through pallet rack, can be set up on the floor or installed in pallet rack. Available in rollers or single, double, or triple wheel, rails are set on an incline. Loading is done from the back while order picking is completed in the front. Loading is done from the back while order picking is completed in the front. These rails use gravity to move loads from the loading end to the unloading end. This type of method is known as a first-in/first-out (FIFO) system. This high-density storage is constructed to maximize current floor space in a warehouse. Flow through pallet rack will reduce forklift damage as forklifts wont need to be used as often. American Surplus sells and installs all types of used flow rack systems including pallet flow and carton flow. Please call (800) 876-3736 for more information and a quote. Also see our used pallet flow and conveyor pick modules.

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Used Floor Mounted Pallet Flow
Used Floor Mounted Pallet Flow
  • Maximize Space
  • Improve Inventory Rotation
  • Gravity-Fed Pallet Flow
  • Dual-Wheel Style
Details
* This product contains multiple skus. Please view product details to add to cart.
Used Dual Wheel Staggered Pallet Flow Rails
Used Dual Wheel Staggered Pallet Flow Rails
  • Compatible with Used Pallet Flow Rack
  • 1.5" Staggered Centers
  • 3.5" Frames
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Used Single Wheel Pallet Flow Rails
Used Single Wheel Pallet Flow Rails
  • 2 or 3" Wheel Centers
  • 2.5 - 3.5" Frames
  • Lighter Weight Application
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Used Speed Controllers for Pallet Flow
Used Speed Controllers for Pallet Flow
  • Quick and Easy Installation
  • Long-Lasting Durability
  • Control Pallet Speed
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Used Roller Pallet Flow Rails
Used Roller Pallet Flow Rails
  • Ideal for High-Volume
  • Increased Productivity
  • Optimize Space
Details
* This product contains multiple skus. Please view product details to add to cart.

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We Buy Used Warehouse Equipment

Are you moving or liquidating your facility and looking to sell your used warehouse equipment or material? American Surplus Inc. can help! American Surplus Inc. offers a purchasing program for new and used warehouse and material handling equipment. Learn more about our purchasing program online or call our sales office at (800) 876-3736 to get started.

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About Pallet Flow Rails

Pallet flow rails, also known as gravity flow rails or gravity flow pallet racks, are a type of storage system designed for the efficient movement of pallets within a warehouse or distribution center.

These systems typically consist of inclined rails or rollers that are installed within a pallet rack, allowing pallets to flow by gravity from the loading end to the picking end of the rack. As pallets are loaded onto the top end of the rails, they move by gravity down the slope to the other end of the rack, where they can be easily accessed for picking or other operations.

Pallet flow rails are often used in high-density storage applications where space is at a premium and quick access to pallets is essential. They are also useful in FIFO (first in, first out) inventory management systems, where older inventory is automatically pushed forward to ensure it is used before newer inventory.

Pallet flow rails can be customized to fit specific pallet sizes, weight capacities, and warehouse configurations, and they can be integrated with other warehouse automation technologies for improved efficiency and productivity.

How Are Pallet Flow Rails Used

Pallet flow rails are used in a variety of warehouse and distribution center applications to facilitate the efficient movement of pallets. Here are some common ways pallet flow rails are used:

  • High-density storage: Pallet flow rails are ideal for high-density storage applications where space is limited. They allow for the storage of multiple pallets in a single lane, reducing the amount of floor space required for storage.
  • FIFO inventory management: Pallet flow rails are often used in FIFO (first in, first out) inventory management systems, where older inventory is automatically pushed forward to ensure it is used before newer inventory. This helps ensure that inventory is used in a timely manner and reduces the risk of spoilage or obsolescence.
  • Quick access to inventory: Pallet flow rails allow for quick and easy access to inventory, as pallets can be easily moved to the picking end of the rack for retrieval.

Overall, pallet flow rails are a versatile and efficient storage solution that can help improve the productivity and efficiency of warehouse and distribution center operations.

Advantages of Pallet Flow Rails

Pallet flow rails are a type of racking system that uses gravity to move pallets from one end to the other. Here are some advantages of using pallet flow rails:

  • Space utilization: Pallet flow rails allow for high-density storage, which means that you can store more pallets in a smaller space. This is because pallets can be stored in a deep lane, making better use of the available space.
  • Better inventory control: Pallet flow rails make it easier to track inventory, as pallets move through the system in a predetermined order. This can help to reduce errors and improve accuracy.
  • Increased productivity: Pallet flow rails make it easier to move pallets from one end of the warehouse to the other, which can help to increase productivity. Workers do not need to spend as much time moving pallets manually, which means they can focus on other tasks.
  • Protection: Pallet flow rails are designed to be safe for workers and the pallets being stored. The rails keep the pallets in place, preventing them from falling or tipping over.
  • Economical: Pallet flow rails can be a cost-effective option for storage. They are less expensive than other types of storage systems, such as automated storage and retrieval systems, and require less maintenance.
  • Long-Lasting Durability: Pallet flow rails are built to last and can withstand heavy loads and constant use. This means that they are a reliable and long-lasting option for warehouse storage.

Pallet Flow Rails Applications

Pallet flow rails are a flexible storage solution that can be used in a variety of applications. Here are some common applications of pallet flow rails:

  • Food and beverage: Pallet flow rails are commonly used in food and beverage warehouses to store perishable items. The gravity-fed system ensures that products are rotated based on the "first in, first out" (FIFO) principle, reducing the risk of spoilage.
  • Manufacturing: Pallet flow rails are also commonly used in manufacturing facilities to store raw materials and finished goods. The system allows for efficient movement of materials and products throughout the facility.
  • Distribution centers: Pallet flow rails are ideal for distribution centers that require high-density storage and quick access to inventory. The system allows for efficient movement of goods through the warehouse, reducing the time required for order fulfillment.
  • Retail Storage: Pallet flow rails are often used in retail environments for backroom storage. The system allows for efficient inventory management and restocking, ensuring that products are always available for customers.
  • Automotive: Pallet flow rails are commonly used in automotive manufacturing and distribution facilities to store parts and components. The system allows for efficient movement of parts throughout the facility, reducing the time required for assembly and delivery.
  • Pharmaceuticals: Pallet flow rails are ideal for pharmaceutical warehouses that require temperature-controlled storage and strict inventory control. The system ensures that products are rotated based on the FIFO principle, reducing the risk of expiration and waste.

Pallet Flow Rails Manufacturers

  • UNEX Manufacturing
  • Interroll Group
  • Steel King Industries, Inc.
  • Cisco-Eagle
  • Ridg-U-Rak, Inc.

Pallet Flow Rails are Also Known As

  • Gravity flow racks
  • Roller racks
  • Carton flow systems
  • Dynamic flow racks
  • FIFO flow racks (First-In, First-Out)
  • Pallet rollers
  • Flow-through racking
  • Carton flow pallet racking
  • High-density pallet storage
  • Roller racks

Pallet Flow Rails Frequently Asked Questions

Q: What is the maximum weight capacity of pallet flow rails?
A: The maximum weight capacity of pallet flow rails depends on the specific design and configuration of the system. However, most pallet flow rails are rated to hold between 2,000 and 3,500 pounds per pallet position.

Q: How do you load pallets onto pallet flow rails?
A: Pallets are typically loaded onto pallet flow rails at the high end of the system using a forklift or other material handling equipment. The pallet is placed on the rails and is then allowed to flow down the slope to the other end of the rack.

Q: Are pallet flow rails adjustable to fit different pallet sizes?
A: Yes, pallet flow rails can be customized to fit a wide range of pallet sizes and configurations. The rails can be adjusted to accommodate different pallet widths, heights, and weights.

Q: Can pallet flow rails be used with other types of storage systems?
A: Yes, pallet flow rails can be integrated with other types of storage systems, such as selective pallet racks or drive-in racks. This allows for greater flexibility in storage and can help optimize warehouse space.

Q: How does a pallet flow rack work?
A: Pallet flow racks operate using gravity to move pallets forward along a set of rollers or wheels. Pallets are loaded onto the back of the rack and move forward as each subsequent pallet is unloaded. The system is designed for high-density storage and FIFO inventory management.

Q: What types of pallets can be used with pallet flow rails?
A: Pallet flow rails can be used with a variety of pallet types, including wooden, plastic, and metal pallets.

Q: What is the difference between pallet flow rails and push back racks?
A: Pallet flow rails use gravity to move pallets, while push back racks use a hydraulic system to push pallets toward the front of the rack. Additionally, pallet flow rails are typically designed for high-density storage of a single SKU, while push back racks can accommodate multiple SKUs in the same rack.

Q: What are some common applications for pallet flow rails?
A: Pallet flow rails are commonly used in applications such as food and beverage storage, cold storage, manufacturing, and distribution centers. They are particularly useful in high-density storage applications where space is at a premium and quick access to inventory is essential.

How should you deal with these concerns? ASI recommends discussing your application with one of our rack technicians who can recommend the system that is best for your application. Call today- 800-876-3736.